SKU: 6052528864

892681 Fuel Pressure Regulator for MerCruiser 5.0L 5.7L 6.2L 8.1L 496 Mag 502 Mag 350 Mag 377 Mag | JLM Marine

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Description

892681 Fuel Pressure Regulator for MerCruiser 5.0L 5.7L 6.2L 8.1L 496 Mag 502 Mag 350 Mag 377 Mag | JLM Marine892681 Fuel Pressure Regulator for MerCruiser 5. 0L 5. 7L 6. 2L 8. 1L 496 Mag 502 Mag 350 Mag 377 Mag This Fuel Pressure Regulator is engineered for MerCruiser Stern Drive Engines ranging from 5. 0L to 8. 1L, including popular models such as the 350 Mag, 377 Mag, 496 Mag HO, and 502 Mag MPI with power outputs between 305 HP and 425 HP. It ensures precise fuel delivery and optimal engine performance across a wide range of MerCruiser applications. This

892681 Fuel Pressure Regulator for MerCruiser 5.0L 5.7L 6.2L 8.1L 496 Mag 502 Mag 350 Mag 377 Mag

This Fuel Pressure Regulator is engineered for MerCruiser Stern Drive Engines ranging from 5.0L to 8.1L, including popular models such as the 350 Mag, 377 Mag, 496 Mag HO, and 502 Mag MPI with power outputs between 305 HP and 425 HP. It ensures precise fuel delivery and optimal engine performance across a wide range of MerCruiser applications.

This regulator directly replaces MerCruiser OEM part number 892681 and is also compatible with applications on select Volkswagen, Audi, and Chrysler models (1989-2014) under PR4006 specifications.

  • Direct replacement for OEM #892681
  • Fits MerCruiser 5.0L, 5.7L, 6.2L, and 8.1L engines
  • Designed for MPI (Multi-Port Injection) fuel systems

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Brand Part Number
MerCruiser 892681
Aftermarket PR4006

Compatible Engine Models

Confirm your engine model/year in the table below.

Brand Model Displacement Serial Range / Notes
MerCruiser 5.0L MPI DTS 305 / V8 0W310000-1A06482
MerCruiser 5.0L MPI DTS 305 / V8 1A064825 & UP
MerCruiser 350 Mag MPI DTS 350 / V8 0W310000-1A06482
MerCruiser 350 Mag MPI DTS 350 / V8 1A064825 & UP
MerCruiser 350 Mag MPI Horizon DTS 305 / V8 0W310000-1A06482
MerCruiser 350 Mag MPI Horizon DTS 305 / V8 1A064825-1A29999
MerCruiser 350 Mag MPI Horizon MIE 350 / V8 0M398372-1A06482
MerCruiser 350 Mag MPI Horizon MIE 350 / V8 1A064825-1A08999
MerCruiser 350 Mag MPI Horizon MIE DTS 350 / V8 0W390000-1A06482
MerCruiser 350 Mag MPI Horizon MIE DTS 350 / V8 1A064825-1A08999
MerCruiser 350 Mag MPI MIE 350 / V8 0M398372-1A06482
MerCruiser 350 Mag MPI MIE 350 / V8 1A064825-1A08999
MerCruiser 350 Mag MPI MIE DTS 350 / V8 0W390000-1A06482
MerCruiser 350 Mag MPI MIE DTS 350 / V8 1A064825-1A08999
MerCruiser 5.7L MPI Horizon DTS MIE 350 / V8 1A090000 & UP
MerCruiser 5.7L MPI DTS MIE 350 / V8 1A090000 & UP
MerCruiser 377 MAG 377 / V8 1A300000 & UP
MerCruiser 377 MAG DTS 377 / V8 1A300000 & UP
MerCruiser 377 MPI MIE 377 / V8 1A090000 & UP
MerCruiser 377 MPI MIE DTS 377 / V8 1A090000 & UP
MerCruiser MX 6.2L MPI 377 / V8 0W060000-1A06482
MerCruiser MX 6.2L MPI 377 / V8 1A064825-1A29999
MerCruiser MX 6.2L MPI DTS 377 / V8 0W310000-1A06482
MerCruiser MX 6.2L MPI DTS 377 / V8 1A064825-1A29999
MerCruiser MX 6.2L MPI Horizon 377 / V8 0W060000-1A06482
MerCruiser MX 6.2L MPI Horizon 377 / V8 1A064825-1A29999
MerCruiser MX 6.2L MPI Horizon DTS 377 / V8 0W310000-1A06482
MerCruiser MX 6.2L MPI Horizon DTS 377 / V8 1A064825-1A29999
MerCruiser MX 6.2L MPI Horizon DTS MIE 377 / V8 0M398395-1A06482
MerCruiser MX 6.2L MPI Horizon DTS MIE 377 / V8 1A064825 & UP
MerCruiser MX 6.2L MPI Horizon DTS MIE DTS 377 / V8 0W390000-1A06482
MerCruiser MX 6.2L MPI Horizon DTS MIE DTS 377 / V8 1A064825 & UP
MerCruiser MX 6.2L MPI MIE 377 / V8 0M398395-1A06482
MerCruiser MX 6.2L MPI MIE 377 / V8 1A064825-1A08999
MerCruiser MX 6.2L MPI MIE DTS 377 / V8 0W390000-1A06482
MerCruiser MX 6.2L MPI MIE DTS 377 / V8 1A064825-1A08999
MerCruiser 496 Mag 496 / V8 0W060000 & UP
MerCruiser 496 Mag DTS 496 / V8 0W060000 & UP
MerCruiser 496 Mag HO 496 / V8 0W060000 & UP
MerCruiser 496 Mag HO DTS 496 / V8 0W060000 & UP
MerCruiser 8.1L MIE 496 / V8 0W090000 & UP
MerCruiser 496 Mag DTS 496 / V8 0W090000 & UP
MerCruiser 8.1L HO MIE 496 / V8 0W090000 & UP
MerCruiser 496 Mag HO DTS 496 / V8 0W090000 & UP
MerCruiser 8.1L, 496 Mag HO, 502 Mag MPI 8.1L 375-400 HP
MerCruiser 8.1L, 496 Mag HO, 502 Mag MPI 8.1L 375-425 HP

Technical Specifications

Specification Value
OEM Part Number 892681
Aftermarket Reference PR4006
Application MerCruiser Stern Drive Engines (5.0L – 8.1L)
Fuel System Type Multi-Port Injection (MPI)
Compatible Power Range 305 – 425 HP

Package Contents

  • 1 × Fuel Pressure Regulator (OEM #892681)

Installation Guide

  1. Disconnect the battery to prevent electrical hazards. Relieve fuel system pressure by removing the fuel pump fuse and running the engine until it stalls.
  2. Locate the fuel pressure regulator on your MerCruiser engine (typically mounted on the fuel rail). Take a photo for reference before removal.
  3. Disconnect fuel lines from the regulator using appropriate wrenches; be prepared for residual fuel spillage with a rag or drip pan.
  4. Remove mounting bolts or clips securing the old regulator to the fuel rail. Inspect O-rings and sealing surfaces for damage.
  5. Install the new regulator, ensuring all O-rings are properly seated. Torque mounting bolts to manufacturer specifications (typically 10–15 ft-lbs).
  6. Reconnect fuel lines securely, double-checking all fittings and clamps. Replace any damaged or worn fuel line clamps.
  7. Reinstall the fuel pump fuse and turn the ignition key to the ON position (without starting) to prime the system. Check for leaks around all connections.
  8. Start the engine and allow it to idle for several minutes. Monitor fuel pressure and inspect all connections for leaks or abnormal behavior.

Troubleshooting & FAQ

Q: How do I confirm this fuel pressure regulator fits my MerCruiser engine?
A: Cross-reference your engine model and serial number with the compatibility table above. Verify that your original part number matches OEM #892681, or consult your engine parts diagram.

Q: What are the symptoms of a failing fuel pressure regulator?
A: Common signs include rough idling, poor acceleration, black smoke from the exhaust, fuel leaks, or difficulty starting. A fuel pressure gauge test can confirm if the regulator is maintaining proper pressure.

Q: How often should I replace the fuel pressure regulator?
A: There is no fixed replacement interval; replace it when symptoms of failure appear or during major fuel system servicing. Inspect regularly for leaks or performance issues, especially in high-hour or aged engines.

Q: Can I use this regulator on Volkswagen, Audi, or Chrysler applications?
A: Yes, this regulator (PR4006 specification) is compatible with select 1989–2014 Volkswagen, Audi, and Chrysler models. Always verify fitment with your vehicle service manual or parts catalog before installation.

Q: OEM vs. Aftermarket?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

  • Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
  • This product is an aftermarket replacement part and is not an OEM component.
  • Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

  • Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
  • Fast Global Shipping: Free delivery worldwide in 5–15 days.
  • Direct from Manufacturer: Competitive pricing without compromising quality.
Shipping Notes
  • Free Standard Shipping on $100+ Orders to the USA.
  • Except Preorder products are shipped in 48 hours.
  • Delivery to the USA:
  1. Standard Shipping : 3-10 business days
  • If time is of the essence, please consider selecting expedited delivery for faster service.
Exchange/Return Notes
  • We offer a 30-day return/exchange service after receiving.
  • Final sale items are not eligible for returns or exchanges.
  • To process your return/exchange, please contact us at [email protected]
  • Please click here for more details>>> Return & Exchange Policy
SKU: 6052528864

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