SKU: 52911582880

XL40 KTM LED Headlight Kit w/Shell Baja Desigins (20-On) Baja Desigins

Sale price$159.30 Regular price$177.00
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Ships within 48 hours · Estimated delivery Jul 29 - Aug 3

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Description

XL40 KTM LED Headlight Kit w/Shell Baja Desigins (20-On) Baja DesiginsThe Baja Designs XL40 (D C) LED Headlight Kit with shell for KTM XC W XC W TPI XC TPI EXC F XCF W EXC F motorcycles is an all new, moto specific LED headlight that delivers outstanding performance for trail riders, Dual Sport enthusiasts, and desert riders who need reliable visibility when daylight turns to night. Inspired by the performance of the XL80, the XL40 carries forward the same trail proven pedigree, delivering 5,224 lumens of usable

The Baja Designs XL40 (D/C) LED Headlight Kit with shell for KTM XC-W/XC-W TPI/XC TPI/EXC-F/XCF-W/EXC-F motorcycles is an all-new, moto-specific LED headlight that delivers outstanding performance for trail riders, Dual Sport enthusiasts, and desert riders who need reliable visibility when daylight turns to night. Inspired by the performance of the XL80, the XL40 carries forward the same trail-proven pedigree, delivering 5,224 lumens of usable illumination to a wider range of motorcycles.

Engineered specifically for dirt bikes equipped with lower-output OEM stators, the XL40 draws just 43.5W-making it a powerful lighting upgrade without the large power draw. Paired with our signature XL Trail Lens, the XL40 produces both a vertical and horizontal beam pattern with exceptional near-field and peripheral visibility.

Designed for tight, technical singletrack, the Trail Lens redistributes center beam intensity to eliminate harsh hot spots, improving clarity through vertical transitions, quick elevation changes, and tight corners. The result is a smooth, evenly distributed field of light that inspires confidence in the most demanding terrain.

The XL40 LED Headlight comes pre-installed within a new KTM 2020-2023 headlight shell, making this a plug-and-play kit for ease of installation. Every kit is backed by our 30 day satisfaction guarantee and Lifetime Limited Warranty, ensuring complete peace of mind on every ride.

NOTE: For Hi/Low functionality, you will need our KTM/Husqvarna Hi/Low Harness (12-9016). The Hi-Beam Indicator will always be on when used with our Hi/Low KTM/Husqvarna relay harness.

Kit Includes:

  • (1x) XL40 (D/C) Trail Lens Clear
  • (1x) KTM 2020-2023 Headlight Shell
  • All Necessary Mounting Hardware

XL40 Specifications (per light):

  • Lumens: 5,224 (Hi)/ 1,435 (Low)
  • Watts/Amps: 43.5W/3.4A at 12.8V

XL40 ELS Score:

  • XL40, Trail lens, high beam: 92 degree /5.9/226'/5224
  • XL40 Trail lens, low beam: 74 degree /5.9/119'/1435

The Baja Designs Advantage

  • Satisfaction Guarantee 30-Day Money Back Guarantee
  • Limited Lifetime Warranty Complete Purchase Protection
  • uService Replaceable Lenses And Optics
  • ClearView All The Light, Right Where You Need It
  • MoistureBlock Waterproof, Rain Proof, Submersible
  • CopperDrive Safely Driving LEDs at 100 Percent
  • 5000K Daylight Less Driver Fatigue, Natural Color
  • Specifications:
    • Product Type: XL40
    • Overvoltage Protection: Built-In
    • Mounting Hardware Included: Yes
    • Lighting Type: Forward Projecting
    • Lighting Technology: LED
    • Lighting Quantity: 4
    • Lighting Modes: Beam
    • Light Quantity: 1
    • Lens Material: Hardcoated Polycarbonate
    • Lens Color: Clear
    • Mounting Hardware Material: Stainless Steel
    • Universal or Specific: Universal
    • Wiring Harness Included: No
    • Wattage (W): 43.5
    • Housing Material: Powder Coated Cast Aluminum
    • Housing Color: Black
    • Description: Trail; Clear
    • Brightness (Lumens): 5,224 (Hi) / 1,435 (Low)
    • Bezel Material: Powder Coated Cast Aluminum
    • Beam Pattern: Trail
    • Average Rated Life (hr.): 49930
    • Amperage Rating (A): 3.4
    • Effective Lighting Score (ELS): High: 92 degree /5.9/226'/5224; Low: 74 degree /5.9/119'/1435
  • Standards & Compliance:
    • Standards/Compliance (Water Resistance): IP69K (Waterproof up to 9ft & Pressure Washable)
    • Standards/Compliance (Impact Resistance): IK10 Compliant (Mechanical Impact Testing)
    • Standards/Compliance (Durability): Exceeds MIL-STD810G (Mil-Spec Testing)
  • Dimensions:
    • Weight (lbs.): 2.45
    • Length (in.): 4.43
    • Height (in.): 4.43
    • Depth (in.): 3.65
Shipping Notes
  • Free Standard Shipping on $100+ Orders to the USA.
  • Except Preorder products are shipped in 48 hours.
  • Delivery to the USA:
  1. Standard Shipping : 3-10 business days
  • If time is of the essence, please consider selecting expedited delivery for faster service.
Exchange/Return Notes
  • We offer a 30-day return/exchange service after receiving.
  • Final sale items are not eligible for returns or exchanges.
  • To process your return/exchange, please contact us at [email protected]
  • Please click here for more details>>> Return & Exchange Policy
SKU: 52911582880

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Kevin
Omaha, US
★★★★★ 5
Nice and Elegant.
Size: 7.7" x 7.7" x 1.7", Color: Black (Metal Glided), Size: 7.7" x 7.7" x 1.7", Color: Black (Metal Glided)
Color looks great, material is good quality and fits most of my items. It makes my items look neat and organized. Price is a bit high but worth it in my opinion.
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Reviewed in the United States on January 22, 2026
L
Verified Purchase
Lana T
Los Angeles, US
★★★★★ 5
Quite nice and very functional
Size: 7.7" x 7.7" x 1.7", Color: Grey (Metal Silvered), Size: 7.7" x 7.7" x 1.7", Color: Grey (Metal Silvered)
Elegant and substantial - this valet catch all for your night stand or dresser is quite nice and very sophisticated. Sleek and soft brushed suede like material. It was packed well, and is quite nice to keep miscellaneous items corralled together. I’m very pleased and would recommend.
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Reviewed in the United States on February 15, 2025
C
Verified Purchase
Cali Mom
Phoenix, US
★★★★★ 5
Perfect size, high quality
Size: 7.7" x 7.7" x 1.7", Color: Black (Metal Silvered)
I had a previous catch all tray that I bought on amazon, it used buttons on the 4 corners to turn a flat cardboard into a tray. Over time, the catch all tray got filled up, not just with a wallet, keys and eyeglasses but eventually business cards and other knick knacks. With all the items inside the tray, sometimes the buttons would start to pop out. It wasn't awful, more of an annoyance. But it was time for me to find a more durable tray. I looked on amazon and added 6 different trays that had "potential" into my shopping cart. Then I carefully evaluated each one and deleted them out of my cart until there was only one left. Some had multiple compartments. Some were larger than this one. I felt the ones with compartments would limit my ability to put the things I want in there. Also, I didn't want it so big that it took up too much desk space. Ultimately, I felt this was the perfect size. I'm extremely happy with it, the quality is really nice and it looks and feels durable. No more loose buttons and spilled knick knacks.
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Reviewed in the United States on October 14, 2024
D
Verified Purchase
Denise
San Leandro, US
★★★★★ 5
Keeps clutter away
Size: 7.7" x 7.7" x 1.7", Color: Black (Metal Silvered)
This works great to corral all my notes I write on post its or small notes. Keeping them hidden from the desk top b/c or the depth but still visible to me. Much better than keeping on the plotter. Looks great in quality .
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Reviewed in the United States on October 25, 2025
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MovieGuy
Dallas, US
★★★★★ 5
Attractive, Simple, And Well-Made
Size: 7.7" x 7.7" x 1.7", Color: Orange (Metal Glided)
I use this as a "catchall". A place to stash things like my wallet and keys when I enter the door, so that I don't use them (I had been prone to that!). It serves it's purpose well. It's both sturdy and attractive, and a good size for a "catchall". Recommended for those like me who need such things.
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Reviewed in the United States on April 8, 2024

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